ABT 215 Structural Repair

• Dismantle and reassemble doors
• Install and adjust doors
• Remove and replace stationary and non-stationary glass
• Interpret body dimension information and locate key reference points on a vehicle, using online body dimension manual and electronic measuring program
• Explain the importance of datum line plane, body zero line plane, and centerline plane
• Use measuring gauges
• Explain the major differences between body-over-frame and unibody vehicle design
• Identify types of vehicle damage including diamond, side-sway, sag, mash, and twist
• Identify and operate various types of straightening equipment
• Plan and execute a pulling sequence
• Set up straightening equipment
• Rack and anchor a vehicle
• Select proper welded panel replacement tools and equipment
• Plan and apply panel removal and replacement sequence
• Separate spot welds using the proper methods
• Determine spot weld replacement positions
• Position new panels by visual and dimensional measurement methods
• Cut and fit overlapping panels
• Prepare joints and flanges for welding
• Weld panels using MIG and spot welding equipment
• Explain the various causes of corrosion
• Identify and apply the various types of corrosion protection materials
• Identify areas where corrosion protection is needed
• Prepare surfaces
• Repair corrosion protected areas
• Evacuate and recharge A/C systems
• Drain and remove radiators
• R & I batteries
• Use other common types of shop equipment and hand tools
• Comply with hazardous material laws and processes
• Apply the knowledge of safety laws and common sense safety procedures

• demonstrate skill in refinishing, structural repair, non-structural repair, estimating, and shop management